Day 1: How Engineers Think About Money
o CAPEX vs. OPEX: The Most Important Decision in Plant Design.
o Life Cycle Cost Analysis: Total Cost of Ownership.
o Maintenance Economics: Preventing Failures vs. Paying for Them.
o Energy Efficiency Economics: When Is the Investment Worth It?
o Exercises:
• Exercise 01: Determine which separation configuration is genuinely cheaper over 20 years when the option with lower CAPEX quietly accumulates higher energy costs every day it runs.
• Exercise 02: Decide whether replacing a compressor seal on schedule is worth it or whether waiting for failure is the cheaper bet.
• Exercise 03: Build the life cycle cost comparison that reveals which pump option is actually cheaper once maintenance and energy consumption enter the equation.
• Exercise 04: Quantify what a fouling heat exchanger is costing every month and build the argument that makes scheduling a cleaning shutdown the obvious decision.
Plant Delta Anchor Scenario: All case studies and exercises draw from a single onshore gas processing facility with multiple deferred investment decisions, used progressively across all three days.